Plasma Coatings - Corrosion Protection Coatings
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Corrosion Protection Coatings


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“Avoid the wearing away of parts and equipment due to chemical reactions through the use of corrosion resistant coatings.” Studies indicate the total cost of corrosion issues in the United States alone is in excess of $276 Billion Dollars!

Corrosion is an electrochemical process in which a metal reacts with its environment to form an oxide or other compound. The cell which causes this corrosion process has three essential constituents: an anode, a cathode and an electrolyte (electrically conducting solution). The corrosion process can also be further complicated by the mixture of harmful chemicals and solvents used during various manufacturing processes..Corrosion can be present in a process in different ways: as a primary problem in dealing with corrosive chemicals in dry or wet form, environmental conditions or as a secondary problem associated with the processing and or manufacturing of products. Plasma Coatings has a wide range of coating options to help address Corrosion issues. These options include the application of corrosion resistance thermally sprayed metals and polymers or a combination of the two technologies. In many instances our coatings can address the corrosive problem while providing secondary benefits such as Release or improved surface hardness promoting erosion resistance.



Capabilities · Specifications

Capabilities

Thermally Applied Metallic Solutions

Studies indicate that thermal spray metallic solutions provide greater then 20 years of atmospheric and seawater corrosion protection.
Common applications include:
  • Tanks
  • Digesters
  • Warm Water Tanks
  • Pump Parts
  • Black Liquor Storage Tanks
  • Green Liquor Storage Tanks
  • Evaporator Duct Work
  • Chilled Storage Tanks
  • Food Processing Tanks
  • Mixing Vessels
  • Wind Turbine Components
  • Bridges and Infra Structure

    • In house/On site

    		Corrosion of parts has become a global concern costing industries billions of dollars per year! Plasma Coatings offers numerous thermal spray solutions for the multi-billion dollar corrosion markets. We can apply the proper protective coating in house or come directly to your site.

    High Temperature Corrosion Applications

  • Coating exhaust stacks
  • Chimneys
  • Flues
  • Rotary kilns
  • Dryers,
  • Catalytic crackers,
  • Furnace parts.
  • Boilers ( in paper mills, power plants, and chemical plants)
  • Water-wall tubes

    • Coatings and Materials

    		Let our expertise work for you. Choosing the right material and process is critical to the performance and life of your equipment. Consideration of numerous critical factors including, types of exposure, temperatures, thermal shock resistance, coating thickness, thermal cyclic conditions, chemical exposure, UV, solvent exposure, sealers, safety and environmental concerns, right down to the aesthetics must all be analyzed to insure the right coating is applied to your parts.

    We offer the right thermal spray coating and materials for your corrosion issues.
  • Zinc
  • Aluminum
  • Ceramics
  • Inconels
  • Stainless Steels
  • Nickel
  • Monels
  • Hastelloys
  • Nano Materials

    • Polymer Solutions

    		Our Polymer solutions are available in many versions that can be tailored to individual application/process problems for gas, liquids or solids. Depending on the part geometry and the aggressiveness of the environment, Corrosive resistant coatings can be applied on site while the equipment is still in service or in one of our plants. Application examples include:
    Tanks - External Tanks - InternalSecondary Containments Waste Water TreatmentValves/Diverters PumpsMixing Vessels Pipes/SpoolsCATS* Reactors

    *Chemical Air Transfer Systems
    General Specifications:
  • pH Ranges 2 - 12
  • Temperature Ranges Up to 550 F
  • Thickness 0.010” - 0.060”
  • Some versions are FDA Compliant
  • Very Good Impact Resistance
  • Good Tensile Strength
  • Can be applied to any metal with a Rockwell C under 45, some coatings can be applied to hardened steel.

    		•

    Specifications

    Substrates Capable of Coating

    		All Steel Types;|Aluminum|Carbon fiber

    Materials Applied to Surfaces

  • Nickel Chrome
  • Aluminum
  • Tungsten
  • Ceramic
  • Hastalloy
  • Molybdenum
  • Stainless Steel
  • Chromium Carbide
  • Bronze
  • Brass
  • Stellite
  • Zinc

  • Teflon and other Fluorocarbons
  • PFA
  • FEB
  • ETFE
  • Epoxy
  • Polyurethane
  • Vinyl Ester
  • Polyester
  • Novolac
  • Halar®
  • ECTFE
  • Monel
  • Kynar®
  • PVDF
  • Nylon
  • PP
  • PE

    • Application Techniques

    		Combustion Wire Process|Powder Metalizing|Wire Arc Process|Plasma|HVOF (High Velocity Oxygen Fuel)|Airless Spray|Liquid Dispersion|Electrostatic|Plural Spray

    Industrial Processes Applicable

    		All manufacturing equipment in the storage, transport and conversion of raw materials to finished good.

    On-Site Capable?

    		Yes

    Applications

    		Chemical Air Transfer Systems|Reactors|Pumps|Secondary Containment|CUI – Corrosion Under Insulation for Process Vessels|EQ Tanks|Reactor Tanks|Caustic & Acid Holding Tanks|Mixing Tanks|Adhesive Tanks|Waste Water Treatment|Brine Tanks|Heavy Chemical Tanks|Food Tanks & Vessels|Bearing surfaces|Worn Journal Repair|Screw Conveyors|Valves

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